Download SAIC-H-2032 Rev 4. PDF

TitleSAIC-H-2032 Rev 4.
File Size540.2 KB
Total Pages6
Document Text Contents
Page 1

31-Mar-10

A5A5

If paint mat'l or coating system used for repair/ touch-up is different from

srcinal applied coating system, paint material for touch-up meets Over
Coating Compatibility Chart per Attachment 1.

A4A4

Paint material for touch-up is supplied by the same Manufacturer

(Different brands may be used if approved by CSD).

Note:Note: Thinner used is supplied or approved by the paint manufacturer.)

SAES-H-001,

Para. 7.4

SAES-H-100,

Para. 8.5

A3A3
Compressed air for blasting used is not contaminated with oil, moisture,

debris, etc. This is determined by performing a blotter test.

SAES-H-100,

Para. 5.4.1

DATE APPROVED QR NUMBER

AA General requirementsGeneral requirements

Saudi Aramco Paint Data Sheet for the coating system (APCS) applied

is provided.

NOTES:NOTES: Fill in the required information for

Existing Coating System: _______________________

Coating System for Touch-up/Repair: _____________

*Cleanliness Level for Touch-up/Repair: ________________

( *Refer to the applicable APCS for ) ________________

( cleanliness requirement based on )

( area of repair. )

Wet film thickness/Coat : ____________

Reqd. DFT(Prime):_________/ Reqd. DFT (Full Coat):________

Recoat interval (Min / Max):________/________ at Steel Temp10 ºC

________/________ at Steel Temp 30 ºC

________/________ at Steel Temp 50 ºC

SAES-H-101

Para 4.2
A1A1

RReeppaaiir r aanndd//oor r TToouucchh--uup p oof f CCooaattiinnggss SSAAIICC--HH--22003322 3311--AAuugg--1111 CCOOAAT T --

PLANT NO.

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) REV 4

SAUDI ARASAUDI ARAMCO INSPECTIOMCO INSPECTION CHECKLISTN CHECKLIST

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

SAIC NUMBER

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.

MH's SPENT TRAVEL TIMEQUANTITY INSP.

WORK PERMIT REQUIRED?

SCHEDULED INSPECTION DATE & TIME

REV. NO. PURCHASE ORDER NUMBER

AACCCCEEPPTTAANNCCE E CCRRIITTEERRIIAA RREEFFEERREENNCCEE PPAASSSS FFAAIILL NN//AA

LAYOUT DRAWING NUMBER

ACTUAL INSPECTION DATE & TIME

SAUDI ARAMCO USE ONLYSAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER

EC / PMCC / MCC NO.

A2A2

Crew Supervisor and Coating Applicator hold valid coating certification

card issued by Saudi Aramco in accordance with the requirements of

SAEP-316.

SAEP-316

Para 3.1

SAUDI ARAMCO INSPECTION LEVEL

RE-INSP DATERE-INSP DATE
ITEMITEM

No.No.

CONTRACTOR INSPECTION LEVEL

Page 1 of 6

Page 2

31-Mar-10

BB WeaWeathther er CoCondndititioions ns fofor Pr Paiaintntiningg

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) REV 4

B1B1

DD

C1C1

C4C4

C7C7

B2B2

SAES-H-100

Para 8.4.7

C2C2
All coated areas near to the defective area are protected by covering

with heavy duty textile or fabric adhesive tape.

SAES-H-100

Para 8.4.1

SAES-H-100

Para 8.1.1

SAES-H-100

Para 5.4.3

Para 8.2.4

Paint shall not be applied if one or more of the following conditions exist

(unless paint is specifically formulated for averted condition):

a) Substrate temperature is less than 10°C of the temperature

limit given in the applicable Saudi Aramco Data Sheet

b) Substrate temperature is more than the temperature limit

given in the applicable Saudi Aramco Data Sheet.

c) Substrate temperature is less than 3°C above the dew point.

EE QQC DC Dooccuummeennttaattiionon

CC

The coating shall be holiday tested when fully cured. Any defects shall

be repaired.

. ,

pre treatment srcinally specified. Feather edge the coating at least 50

mm beyond bare metal. Dust and debris are removed by brush or

vacuum.

SAES-H-100

Para 8.4.3

Para 8.4.5

Areas less than 0.1 m², are grinded to a rough metal surface using at

least an 80 grit disc sander. Alternatively spot blast to bare steel.

Feather edge the coating at least 50 mm beyond bare metal. Dust and

debris are removed by brush or vacuum.

SAES-H-100

Para 8.4.3

Para 8.4.5

an s a no e app e urng a verse wea er con ons suc as,

but not restricted to following:

1) Wind is strong enough to blow sand, salt spray or other

foreign matter onto the surface being painted.

2)

Wind is strong enough to cause dry spay or otherwise seriously

disturb the spray pattern when application is by spray gun.

3 Rain

SAES-H-100

Para 8.1.1

Necessary safety requirements specified in SAES-H-102 are provided

such as:

A) High intensity flood or spotlights are installed in vessels, tanks, and
other poorly illuminated locations for visibility.

B) Continuous forced ventilation is operated throughout the paint

application and curing period while coating inside Tanks & Vessels.

Repair of Coatings for Atmospheric ServiceRepair of Coatings for Atmospheric Service

Final DFT of the repair coating is measured per SAIC-H-2031.SAIC-H-2031. DFT

conforms with the specific requirement of the respective APCS noted in

Item A1.

Inspection & Testing for repair of coating are recorded in QC Form

SATR-H-2006.SATR-H-2006.(Quality Plan, SATIP-H-100-01)

SAES-H-100,

Para. 9.2

D1D1

Repair of atmospheric coatings is conducted following the

recommendations of surface preparation and application requirements

given in the applicable APCS and the manufacturer's technical data

sheet.

SAES-H-100

Para 8.5

D2D2
SAES-H-100

Para 8.1.6

E1E1

ITEMITEM

No.No.
AACCCCEEPPTTAANNCCE E CCRRIITTEERRIIAA RREEFFEERREENNCCEE

Repair of Coatings for Immersion ServiceRepair of Coatings for Immersion Service

PPAASSSS FFAAIILL NN//AA RREE--IINNSSP P DDAATTEE

CONTRACTOR / SUBCONTRACTOR

RReeppaaiir r aanndd//oor r TToouucchh--uup p oof f CCooaattiinnggss SSAAIICC--HH--22003322 3311--AAuugg--1111 CCOOAAT T --

SAUDI ARAMSAUDI ARAMCO INSPECTION CO INSPECTION CHECKLISTCHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBER

PROJECT TITLE WBS / BI / JO NUMBER

C5C5

C3C3 Defective area are first cleaned by solvent or detergent wash.
SAES-H-100

Para 8.4.2

C6C6

Coating is applied by brush for areas less than 0.1 m² and by spray for

areas greater than 0.1 m² to the srcinal specification except that the

first coat of a multi-coat system shall be thinned by 15%.

SAES-H-100

Para 8.4.6

Page 2 of 6

Page 3

31-Mar-10SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) REV 4

CONTRACTOR / SUBCONTRACTOR

RReeppaaiir r aanndd//oor r TToouucchh--uup p oof f CCooaattiinnggss SSAAIICC--HH--22003322 3311--AAuugg--1111 CCOOAAT T --

SAUDI ARAMSAUDI ARAMCO INSPECTION CO INSPECTION CHECKLISTCHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBER

PROJECT TITLE WBS / BI / JO NUMBER

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

3. SAES-H-101, Approved Protective Coating Systems (29 June 2005)

ATTACHMENTS:ATTACHMENTS:

2. SAES-H-102, Safety Requirements for Coating Applications (11 Aug., 2007)

REFERENCE DOCUMENTS:REFERENCE DOCUMENTS:

1 - 1 - Over coating Compatibility Chart of SAOver coating Compatibility Chart of SAES-H-001 (2 Pages)ES-H-001 (2 Pages)

Work Verified

Saudi AramcoSaudi Aramco

T&I Wi tnessed QC Record Reviewed

QQC C IInnssppeeccttoorr PPIID D RReepprreesseennttaattiivvee

Construction Representative*Construction Representative*

Name, Initials and Date:

PMT RepresentativePMT Representative

Work Verified

Work is Complete and Ready for Inspection:

Name, Initials and Date:

Performed Inspection

7. Steel Structures Painting Council, SSPC-PA 1, June 1996

REMARKS:REMARKS:

4. SAES-H-101V, Approved Saudi Aramco Data Sheets – Paints and Coatings, (19 April 2009)

5. SAEP-316, Performance Qualification of Coating Personnel (4 August 2008)

1. SAES-H-100, Coating Materials & Application Requirements for Industrial Facilities (31 July, 2004)

Work Verified

6. SAES-H-001, Selection Requirements for Industrial Coatings (21 February 2010)

QQC C SSuuppeerrvviissoorr PPrrooppoonneennt t aannd d OOtthheerrss

Contractor / Third-PartyContractor / Third-Party

T&I Wi tnessed QC Record Reviewed

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

T&I Wi tnessed QC Record Reviewed

Name, Sign and Date:

Quality Record Approved:
Name, Organization,

Initials and Date:

Page 3 of 6

Page 4

31-Mar-10

31-Aug-1131-Aug-11

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) REV 4

COAT -COAT -

SAUDI ARAMSAUDI ARAMCO INSPECTION CO INSPECTION CHECKLISTCHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBER

Attachment 2 - Attachment 2 - Overcoating Chart of SAES-H-001 Overcoating Chart of SAES-H-001 (Page 1 (Page 1 / 2)/ 2)

RReeppaaiir r aanndd//oor r TToouucchh--uup p oof f CCooaattiinnggss SSAAIICC--HH--22003322

Page 5

Attachment 2 Attachment 2 - - Overcoating Chart of Overcoating Chart of SAES-H-001 SAES-H-001 (Page 2 (Page 2 / / 2)2)

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